ISO
9001-2015
100%
In-House Quality Control
97%
First-Time Right
Specialized CNC Applications
Swiss lathe machining, EDM, gear fabrication, and other specialized CNC machining applications, all backed by in-house quality control.
Why Work With Rototip for CNC Machining?
Quality Control
All parts are inspected at our metrology lab and delivered to you with quality documentation.
Lead Time
Ensuring on-time delivery. From production in as fast as 2 hours to batch production with planned deliveries
Flexibility
We scale to your needs, whether you need one-off prototypes or production of 1,000+ units. Curious how we do it?
Other CNC Capabilities and Guides
Whether you need cost-effective 3-axis milling or 5-axis milling for intricate geometries, Rototip ensures high-precision results with efficient lead times. From prototypes to batch production, our manufacturing engineers leverage advanced milling techniques to meet your exact requirements. Every part comes with quality control documentation, ensuring complete transparency and reliability in every order.
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All of Your Parts Come with 100% In-House Quality Control
CNC Milling Materials
Aluminum
Lightweight, Corrosion-Resistant, Cost-Effective
1050, 1060, 2014, 5083, 5754, 6060, 6061, 6063, 6082, 7050, 7075, 7000, En AB 4700, 6062, 6068 T6, 2050 T84
Stainless Steel
Durable, Corrosion-Resistant, Heat-Resistant
301, 303, 304, 304L, 310, 316, 316L, 318LN, 416, 420A, 420B, 420D, 440B, 440C, 15-5 PH, 17-4 PH
Brass
Corrosion-Resistant, Machinable, Decorative
C360, MS58, MS63
Surface Finishing
From surface finishes that enhance aesthetics to coatings that improve durability and custom treatments for specialized needs, our comprehensive post-processing services ensure your parts meet the highest standards. Explore our offerings below to see how we take your parts to the next level.
Coating
Protect and customize your components with durable and high quality coatings
Galvanizing
Anodizing
Powder Coating
Chemical Blackeninng
And more
Finishing
Enhance aesthetics and function with precise finishing techniques tailored to your parts
As-machined
Brushed
Bead-blasted
Polished
And more
Other
Optimize performance with our advanced treatments and personalized solutions
Laser-marking
Heat treatment
Painting
Insulations
And more
Case Study
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From Prototyping to Production
Step 1
Upload your files
Click Get Quote and submit your design files for review. Customize your quote request as needed. Alternatively, send us an email with all the files, if you are having a busy day.
Step 2
Review offer and order
Get a quick and transparent quote in 2 hours based on your specific requirements. Order the parts with our manufacturability study and quality control protocol generated for your parts.
Step 3
Production starts in hours
Our team initiates the process with suitable machines, ensuring precision and efficiency. The production process is regularly monitored by our engineers.
Step 4
Quality and process control
Intense quality checks are conducted to guarantee that every part meets your standards. All quality control processes are documented and shared with you.
Step 5
Packaging and delivery
We handle the packaging and shipment with the same attention as in manufacturing. Within Europe, deliveries can be as fast as 24 hours.
Step 6
Post-delivery follow-ups
Your customer representative is there to help with any questions or other needs during and after the process. Feel free to contact us at any time.
How is CNC Used in Different Applications
CNC (Computer Numerical Control) machining automates the precise cutting, shaping, and finishing of materials for applications in aerospace, medical, automotive, and industrial manufacturing. Powered by advanced CAM (Computer-Aided Manufacturing) software, CNC machining ensures precision, repeatability, and efficiency in every operation.
At Rototip, we leverage a suite of specialized CNC techniques, including Swiss machining, EDM cutting, and gear fabrication, to meet the most demanding manufacturing projects. These specialized processes allow us to create complex, high-performance components with exceptional accuracy, minimizing human error and optimizing production quality. Our expertise in these advanced machining methods and quality control allows us to serve diverse industries, providing solutions for critical applications where precision and reliability are required.
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Swiss Machining
Swiss machining, also known as Swiss-type lathe machining, represents the high precision in CNC turning, particularly for small, complex components demanding tight tolerances and superior surface finishes. This specialized process distinguishes itself from conventional turning by employing a sliding headstock that precisely guides the workpiece close to the cutting tools, minimizing deflection and vibration even when machining slender or long parts, a critical advantage for achieving dimensional accuracy and preventing tool breakage.
Our expertise in Swiss machining allows us to manufacture intricate components with micron-level accuracy in a variety of materials, including stainless steel, titanium, and alloys. We specialize in serving industries such as medical, aerospace, electronics, and others where precision and reliability are the top priority.
Swiss lathe machines are often equipped with multiple tool turrets, live tooling, and sub-spindles, enabling complex, multi-axis machining operations in a single setup. This reduces handling time and further enhances precision, leading to improved productivity.
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Electrical Discharge Machining
Electrical Discharge Machining (EDM), a non-traditional machining process, uses the power of precisely controlled electrical sparks to remove material from a workpiece. EDM is ideal for machining extremely hard materials, intricate shapes, and delicate workpieces that would be challenging or impossible to machine with other machining methods.
Our expertise in EDM allows us to machine a wide range of conductive materials, including hardened steels and titanium. This expertise, combined with an in-house quality control lab, offers tight tolerances and requirements.
There are several types of EDM; Die-sinker EDM, also known as ram EDM, employs a shaped electrode, typically made of graphite or copper, to create a cavity or impression in the workpiece. The electrode, precisely shaped to the desired form, is gradually eroded by the sparks, replicating its shape into the workpiece. Wire EDM uses a thin, continuously moving wire as the electrode. The wire, guided by CNC controls, precisely cuts through the workpiece, creating intricate 2D shapes and profiles with exceptional accuracy. Die-sinker excels in creating complex 3D cavities and forms, while wire EDM is unmatched for cutting intricate contours, sharp corners, and narrow slots.
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Gear Fabrication
Gear fabrication is a specialized manufacturing process including CNC gear hobbing, grinding, and shaping, allowing us to produce gears for performance across diverse industries.
We understand the interplay between hobbing, shaping, and grinding, allowing us to select the optimal combination of techniques to achieve the desired gear specifications working with a variety of materials, including alloy steels, stainless steels, and hardened tool steels.
Gear hobbing utilizes a rotating, multi-toothed cutting tool (the hob) to generate gear teeth on a cylindrical workpiece. The synchronized rotation of the hob and workpiece, combined with precise CNC control over feed rates and cutting depths, allows for the rapid and accurate production of a variety of gear types, including spur, helical, worm, spline, and even sprocket gears. Different from hobbing, gear shaping uses a reciprocating cutter for creating teeth, particularly advantageous for internal gears and complex geometries. Our CNC gear-shaping processes offer flexibility and precision. Grinding is to bring gear into the final shape and finish requirements for accuracy. Gear grinding removes minute amounts of material using specialized grinding wheels. Whether you need continuous gear grinding, bevel gear grinding, or single rib gear grinding, Rototip can offer alternatives for both function and finishing.
